World leader in the application of adhesives for vehicle interiors
Meler is a world leader in adhesive application technology for two essential vehicle interior components: headliners and upholstery.
![World leader in the application of adhesives for vehicle interior](https://www.meler.eu/media/contenido-proyectos-especiales-rodillos-laminacion-meler-01.png)
![Priority partner of the main Tier 1 companies](https://www.meler.eu/media/contenido-proyectos-especiales-rodillos-laminacion-meler-02.png)
Priority partner of the main Tier 1 companies
We collaborate as a strategic supplier within the automotive supply chain.
WHERE TECH MEETS MAGIC BENEFITS THAT CHANGE EVERYTHING
Touchscreen display for
Industry 4.0
Allows total control of all operating parameters intuitively and efficientl.
Operating modes to optimise productivity:
- Cleaning and maintenance mode: automatic emptying, displacement of table, alarm modes.
- Production or automatic mode: for configuring work speed, etc.
![Touchscreen display for Industry 4.0](https://www.meler.eu/media/contenido-proyectos-rodillos-laminacion-meler-03.png)
![Materials](https://www.meler.eu/media/contenido-proyectos-rodillos-laminacion-meler-04.png)
Materials
The application roller is made of chrome-plated lap steel, suitable for applying to all types of steel. The steel structure of the equipment avoids vibrations. What’s more, the principal parts of the machine have a non-stick treatment to facilitate cleaning.
Laminating roller
Lamination of 100% of the width of the part.
Independent temperature controls for each element (tank, application roller and blades).
Available widths: 410, 610, 810 and 1210 mm. (Other sizes on request).
![Laminating roller](https://www.meler.eu/media/contenido-proyectos-rodillos-laminacion-meler-05.png)
![Precise regulation according to substrate](https://www.meler.eu/media/contenido-proyectos-rodillos-laminacion-meler-06.png)
Precise regulation according to substrate
The opening of the scrapers is highly accurate as well as independent. The manual control of the gap permits adjustments with decimal precision to adapt the application to each substrate.
Working speeds can also be adjusted according to the needs of each adhesive application.
Tank
- Stand-alone operation as a primary melter or fed by an external pre-melter depending on productivity.
- Ergonomic design for intuitive use and easy handling photo handle-deposit-ergonomics.
- Perfect treatment of adhesive:
- Surface coated with PTFE.
- Ergonomic design for intuitive, easy-to-manage use.
- Dry air injection system to improve the treatment of thermoplastic adhesives that prevents cross-linking during production stops.
![Tank](https://www.meler.eu/media/contenido-proyectos-rodillos-laminacion-meler-07.png)
![Additional systems](https://www.meler.eu/media/contenido-proyectos-rodillos-laminacion-meler-08.png)
Additional
systems
Our equipment offers great versatility to adapt to customer demands with the installation of accessories
- Luminaires.
- Extractor hood.
- UV light.
- Bar code readers.
- Adhesive detection cameras.
- Vacuum systems.
Types of rollers
Working speed: from 0 to 10 m/min
![Roller with two automatic bands](https://www.meler.eu/media/contenido-proyectos-especiales-rodillos-laminacion-tipos-rodillo-01.png)
Roller with 2 automatic bands
One conveyor operates for the incoming substrate and another for the outgoing substrate.
Roller with 3 automatic bands
Loading and unloading on the same side through the incorporation of photo cells and a tilting conveyor that carries the substrate to the operator’s side, facilitating production.
VIDEO
![Roller with three automatic bands](https://www.meler.eu/media/GIF-roller-automatic-bands.gif)
![Rollers with automatic return table](https://www.meler.eu/media/GIF-roller-with-automatic-return-table.gif)
Roller with automatic return table
Suitable for use with adhesives with a short aperture time (POR) and thinner substrates.