World leader in the application of adhesives for vehicle interiors

Meler is a world leader in adhesive application technology for two essential vehicle interior components: headliners and upholstery.

World leader in the application of adhesives for vehicle interior
Priority partner of the main Tier 1 companies

Priority partner of the main Tier 1 companies

We collaborate as a strategic supplier within the automotive supply chain.

WHERE TECH MEETS MAGIC BENEFITS THAT CHANGE EVERYTHING

Configurable at the customer's request

Configurable at the customer's request

Accuracy of adhesive flow

Accuracy of adhesive flow

Increases the quality of your performance

Increases the quality of your performance

Process automation

Process automation

Helps to improve the cleaning process

Helps to improve the cleaning process

Allows special adhesives

Allows special adhesives

Touchscreen display for
Industry 4.0

Allows total control of all operating parameters intuitively and efficientl.

Operating modes to optimise productivity:

  • Cleaning and maintenance mode: automatic emptying, displacement of table, alarm modes.
  • Production or automatic mode: for configuring work speed, etc.
Touchscreen display for Industry 4.0
Materials

Materials

The application roller is made of chrome-plated lap steel, suitable for applying to all types of steel. The steel structure of the equipment avoids vibrations. What’s more, the principal parts of the machine have a non-stick treatment to facilitate cleaning.

Laminating roller

Lamination of 100% of the width of the part.

Independent temperature controls for each element (tank, application roller and blades).

Available widths: 410, 610, 810 and 1210 mm. (Other sizes on request).

Laminating roller
Precise regulation according to substrate

Precise regulation according to substrate

The opening of the scrapers is highly accurate as well as independent. The manual control of the gap permits adjustments with decimal precision to adapt the application to each substrate.

Working speeds can also be adjusted according to the needs of each adhesive application.

Tank

  • Stand-alone operation as a primary melter or fed by an external pre-melter depending on productivity.
  • Ergonomic design for intuitive use and easy handling photo handle-deposit-ergonomics.
  • Perfect treatment of adhesive:
    • Surface coated with PTFE.
    • Ergonomic design for intuitive, easy-to-manage use.
    • Dry air injection system to improve the treatment of thermoplastic adhesives that prevents cross-linking during production stops.
Tank
Additional systems

Additional
systems

Our equipment offers great versatility to adapt to customer demands with the installation of accessories

  • Luminaires.
  • Extractor hood.
  • UV light.
  • Bar code readers.
  • Adhesive detection cameras.
  • Vacuum systems.
Flexibility

Flexibility

Touchscreen display with rotating support for total adaptability to customer needs.

Easy-clean design

Easy-clean design

Automated process of roller emptying, optimising times and processes. When activated, the system discharges the adhesive and deposits it in a tray. After the discharge, the operator can start manual cleaning.

Safety

Safety

  • Closed external structure
  • Safety barrier
  • Programmable alarms
  • Cleaning mode
Accessibility and Ergonomics

Accessibility and
Ergonomics

Each of the roller’s components is easily accessible for facilitating operating tasks.

Types of rollers

Working speed: from 0 to 10 m/min

Roller with two automatic bands

Roller with 2 automatic bands

One conveyor operates for the incoming substrate and another for the outgoing substrate.

Roller with 3 automatic bands

Loading and unloading on the same side through the incorporation of photo cells and a tilting conveyor that carries the substrate to the operator’s side, facilitating production.
VIDEO

Roller with three automatic bands
Rollers with automatic return table

Roller with automatic return table

Suitable for use with adhesives with a short aperture time (POR) and thinner substrates.

Projects carried out

Roller with three automatic bands operation

Meler 1200mm laminating roller for the application of hot melt adhesives

Automatic adhesive emptying function

How to clean a coating roller

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